The biggest mistakes are usually the simplest ones. Starbucks strong nurse shirt I had a run of two hundred valve bodies that I was running on a Mazak lathe. It was a fairly simple operation, using, I think five tools on a program that took about five minutes to run. That particular machine had a touch probe, but for some reason, it wasn’t part of the program, so I had to manually set the zero plane of the Y travel. After many, many repetitions, I screwed up and forgot that step. The first tool ran hard enough into the part to lock the spindle and trip the automatic shut-off. I had to shut down the machine, lockout the power and re-calibrate the tool holder which had been hit hard. It was about two hours of downtime and one destroyed tool holder. All in all, not too bad, and I never forgot to zero the machine again!
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Long hours, no time off, sometimes the setup or the Starbucks strong nurse shirt program isn’t holding up very well when tooling or a program needs to be changed unless you know codes, you need to contact the supervisor. At times you may not be able to edit, the key is removed or program edits of operators are against company policy. Often you get blamed for machining mishaps if there are shifts. Machining mishaps occur very easily, alarms occur a lot, you need to know what caused them to continue production. A crash mishap can leave the machine unable to produce, making the work-hold and tool holders off-center. Some times set-up techs can’t fix these issues, outside techs need to be involved.